Kontrolle von Nano oder Mikro Permeabilitätscluster 
Permeable, naturporöse, Gas- oder Wasserdampfdurchlässige, Nano oder Mikroperforierte Warenbahnen, Verpackungsstoffe oder andere bewegte Materialien bewegen mit Transportgeschwindigkeiten bis zu 10.000 mm/Sekunde bei Breiten bis zu 5000 mm, so dass sich pneumatische, Über-, Unterdruck- oder Jetstreamsysteme oder andere Materialberührende Prozessmessungen als online Kontrolle exorbitant schwierig gestalten. Des Weiteren haften den Materialberührenden Messmethoden mögliche Nachteile hinsichtlich Bahnzugserhöhung, Materialabriebs, Faltenbildung, Undichtigkeit im Sensorkopfbereich, starken Verschmutzungen, Nichtlinearitäten und anderen Schwierigkeiten an.

Sensorsystem

Optische online Sensormessverfahren bieten vorteilhafte Möglichkeiten zur spektralen Transmissions- oder Extinktionsmessung für die Bestimmung der pneumatisch statischen Gas- oder Wasserdampfdurchlässigkeit dieser bewegten Materialien, wenn wesentliche Grundkriterien wie z.B. optische Transparenz, Opazität, Spektralverhalten im Bereich von 350 – 900 nm, Porengrößen von 50 nm bis 100 µm, Porencluster bis 500/cm2, Materialdichte, Konsistenz, Glätte, Glanz, usw. erfüllbar sind.

Dabei ist das Anforderungsspektrum aufgrund der eingangs genannten Produktkonditionen und online Produktionskontrolle, kleinen geometrischen Porenabmessungen, Gasdurchgängen,   relativ hohen Transportgeschwindigkeiten und wichtiger Messwert Reproduktion mit der optischen Porositätsmessung gut zu lösen.

IPM hat verschiedene optische Messverfahren und Sensorsysteme in stationärer oder Traversausführung als OPSS-1 und OPRL-1 entwickelt, im Markt eingeführt und mit der DE10251610 sowie auch in China 200310104764, DE19542289 zur Patentanmeldung gebracht, mit denen online Produktionskontrollen und Produktzertifizierungen nach ISO 9001, 9002 und dem Statistical Quality Control (SQC) im Reproduzierbarkeitsgrad und Genauigkeiten unter 2% praktiziert sind.

Transmissionsmodus

Damit sind Gas- oder Luftdurchlässigkeitsmessbereiche von 80 C.U. bis 5000 C.U. ( Coresta ml/2cm2/min ) oder 100 – 2 Guley in Kombination von hybrid Multifarb- und Intensitätssensoren, Permeabilitätsprofilerfassungen mit Auflösungen kleiner 0.1 mittels integriertem Präzision Linienlaser, CCD Zeile, intelligente DSP und FPGA Multicontroller Sensorelektronik, Firmware, RS 232, RS 485 high speed Links oder CAN, Profibus, Ethernet Busanbindungen bei scanning speeds von 20 bis zum 1000 mm/Sek. ober- und unterhalb des relativ dazu bewegten Materiales im Transmissionsmodus realisiert.

Der angekoppelte Industrie PC und deren Prozesssoftware kommuniziert mit dem OPSS-1 Sensorkopf, steuert gleichzeitig die Travers Achse und deren controller und übernimmt ebenfalls die Trendnachführung als feed-back close-loop Steuerung zur gravierenden Einengung der Produktmessgröße. Unterhalb der bewegten Materialbahn befindet sich auf gleicher X/Y-Achsenlinie die Beleuchtungszuführung, welche über eine spezielle Lichtfaser der chromatischen Lichtquelle zugeführt. Messspalte in Z-Richtung sind bisher im Bereich von 2 – 10 mm praktiziert, größere Abstände sind auf Anfrage und optische Vortestung der Materialkonditionen denkbar.

Permeabilitätsprofile

Des Weiteren bietet das OPSS-1 Sensorsystem auch die Möglichkeit, nicht nur lokale Permeabilitäten, Nanodurchlässe, Massenporen, Mikrokanäle oder Mikroperforationszonen, stationär kontinuierlich zu messen, sondern auch auf einer travers bewegten Einheit eine Vielzahl sequentiell nebeneinander angeordneten Messzonen, Bereiche, Permeabilitätscluster und Vollflächenbereiche bis Materialbreiten von 5000 mm automatisiert zu detektieren und Messwert gerecht auszugeben.

Andere Messgrößen wie z.B. die WDD nach ASTM oder ISO in g/cm2/h, Liquid, Jet Stream Penetration, Feuchtigkeitsverhalten, Partikelretension, Photonenstrom oder andere physikalische Eigenschaften sind nach entsprechenden optischen Voruntersuchungen möglich, sofern die Materialien eine bestimmte optische Transmission im gemessenen Wellenspektrum aufweisen und das Verhältnis zwischen Nutzsignal und Untergrundrauschen 18 – 28 dB oder besser beträgt.

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Nano Micro cluster technologies - incredible archipelagos of product applications

Web material as regenerated cellulose films, filter, cigarette, tipping, roll-your-own RYO make-your own MYO, wall, decoration, transparent, coated, laminate, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, roof, house or agriculture covering, vegetable packs, technical textiles, fabrics, laminate with base weights from 20 g/m2 to up to 150 g/m2, up to 20 g/m2 LPDE coating films, are perforated electro statically nano, micro, or by laser (mechanical with hot, cold or micro needle) with micro or macro holes for wide range of application purposes.

Electrostatic NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, Bluemlein and Plasma Tunnel effects with gas atomic ionization in Nanosecond time windows. The pores are normally statistical irregularly distributed with size ranges from 50 nano up to 80 microns diameter and analogically, under LASER or micro macro PERFORATION, arranged in diameter sizes from 60 up 200 microns, at best non-inclined holes und rows of holes of diverse arrangement comprehension. For the human eye invisible electrostatic nano or micro perforations may be arranged in areas as well as in zones with specific distances within its web. Controlled pore sizes in wide ranges from 50 nm to 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 up to 3 mill Joule discharge energy for each pore.

Arrangements of zones are usually carried out in width from 2 to 6 mm and pores density of 15 up to 250 pores per cm2 whereas the perforation of areas results in pore densities of up to 5 million pores per m2. Electro static perforations allow porosity levels from 80 to 2500 Coresta Units (ml/min/2cm2, 1000Pa) web widths from 100 to 2000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.

Applications and product properties with electrostatic cluster perforation or material treatment

One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic nano micro cluster perforation. Which means pore sizes from 50 nano up to 10 or 80 microns diameter by up to 5 million per m2. This is due to the water’s greater surface tension which hampers the permeation through the relatively small nano or micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.

Actual press release Micro-perforation http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf

Strategic cooperation

We are searching for strategic business partnerships with expansion in nano micromachining, material processing, treatment and production technology for new applications with special product characteristics and certain market segments. These may be e.g. machine manufactures, electronics, engineering or strong process application focussed companies.

Preferable in regions as China, Indonesia, Malaysia, Thailand, Korea, Japan were excellent condition are partly available in industrial field of electrostatic nano or laser micro material treatments. This includes tied cooperation in laser perforation, material or surface treatment technology with Chinese laser manufacturer or other options.

The regions of South America or East or West Europe would also be an attractive option.

Additional starting capital or financial support is not required, but a functioning, fair cooperation and partnership for the acquisition of new customers, use of production technology for the generation of new product characteristics and improved turnover figures.

We will be pleased to exchange further details by e-mail.

Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, Nigeria, Vietnam, Pakistan, India, Iraq, Iran, Korea, Japan, Argentina, Chile, Nicaragua, Cuba, Venezuela, Mexico, Brazil, Russia, Ukraine, Australia, South Africa.

Several honoraries for excellent cooperation and technology transfer from Chinese and other governments.

Specific information is to find on by below website links and patent resources.

MLL-1 micro laser line perforation real alternative for galvanometer scanner, cluster micro technology for hole pattern, perforation design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti counterfeiting, security paper, safety, bank note, metal sticker, printing, laminating, coating, credit cards, transparent films, holographic paper, cigarette, tipping, filter, aluminium foils, shrinkable films, tear tapes, labels, cardboards, bar or matrix codes, marking, scribing, jewelry, automotive, pharmacy, golf, smoking, chemical or medical product, electronics part, indicators, porosity contours or profiles, embossing, bioengineering, membrane, filtration, focus, holographic, hinge-lid, pack, hole, porous, hole, line, micron. Patent pending for process, device, product property DE102004012081.

LPM-1 micro laser perforation at wide web, large area, surface or whole material cluster treatment, cutting, welding, drilling, ablation, cleaning, melding, high power dual rotation laser beam splitter, twin multiplexer level, 4/6KW optical input, flexible hollow fibers, 200 output channels, Co2, Yag, Excimer, UV, emission. Material treatment and robotic handling for stainless steel, ceramic, aluminum, wafer, gold, glass, silver, brass, copper, titanium, diamonds, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining machines or stand along systems. Patent grand for process and device DE102004001327.

Nano Micro perforation or other material including surface treatment, electrostatic nano micro cluster perforation for cigarette, tipping, filter, packaging, plug-wrap, Kraft, fine and other paper, certain plastic films, laminates, coating products, porosity from 80-2500 C.U., hole sizes from 50 nm up to 80 microns, hole densities from 80-260 h/cm2, zone widths from 2.0-6.0 mm, up to 16,000,000 holes per Second, web speeds up to 500 m/min, web widths up to 2000 mm, up to 54 perforation channels, jumbo roll-by-roll production up 25,000 meters, high level automation, OPSS-1 porosity vision scanning position control, close-loop feedback system, annual production output up to 4000 tons. Patent grand DE10328937 for power electronics.

Twin AC/AC, AC/DC frequency shift converter high power, high frequency, high voltage, ultra short mega peak current, electro static nano or micro cluster perforation, ignition, sparking, arc, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other products, switching converter, compressor, emergency, train, ship or vessel power supply, generator, fuel cell, upward, downward, frequency shift switching unit, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, spindle, CNC, machine, asynchronous, standard, motor, torque, automation, remote, gas, slab, laser, diode, stack, fiber, beam, material, hybrid, plug-in, car, battery, lithium, Ion, renewable, energy, wind, solar, panel, technology, recycling, medical equipment, membrane filtration, robotic, photovoltaic, industrial automation, drives, IGBT, MOSFET, HVFET, tube, rf, hv. Patent grand DE10328937.

Optical online OPSS-1 porosity vision scanning control system permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor head, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, image control, scanner systems, process software, line, camera, vision control, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture, cement, domestic or other moving fabrics or web material. Patent pending for process and device DE10251610. China patent grand 200310104764.

Optical dyn or surface tension control ODSTM-1 at fast moving substrates, plastic, films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, HDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, analyzing, measurement, wave length, Raman, stray, beaming, water drop, angle, inspection, corona, plasma jet, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289.

Links to patent references

http://www.wikipatents.com/gb/2149092.html

http://www.wikipatents.com/de/3332886.html

http://www.wikipatents.com/de/2918283.html

http://www.freepatentsonline.com/EP0460369.html

http://www.freepatentsonline.com/7224447.html

technology down loads

http://www.microperforation.com/mll-1-laser-perforation.html

http://www.microperforation.com/lpm-1.html

http://www.microperforation.com/opss-1-optical-online-porosity.html

http://www.microperforation.com/igbt-esp-unit.html

http://www.microperforation.com/ipm-spanish.html

http://www.microperforation.com/online-perforation-cigarette.html

http://www.microperforation.com.cn/ipm-technology.html

http://www.microperforation.com.cn/ipm-spanish.html

http://www.deguodaguan.com/ipm/Reports-china.html

http://www.deguodaguan.com/ipm/englishengineerreport.html

http://www.deguodaguan.com/ipm/optical-dyne-control.html